Kaizen Tools Kanban Heijunka Line stop/Andon One piece flow Takt time & WIP Quick set-up Multi-process machining Mgt by sight/visual control Root cause & poka yoke Std Ops Maintenance 5S

Timescale of project for a particular area or for Weston Aerospace as a whole

Lean Production Roll-out Starting Point
	Review foundation Kaizen & business issues
	Select area (model or pilot line)
	Map value stream
Preparation
	Prepare plan
	Select measures
	Publish intentions to employees
Model Line - April 1999 to December 2001
	Train direct and support staff
	Improve through PDCA (Kaizen)
	Confirm results with selected measures
Full Roll-out - 1999 to 2004
	Select next line
	Repeat PDCA
	Confirm results with selected measures
	Extend lean to the value chain
Current Lean roll-out activities
	July 2002
	Enfield Lean training
	Speed cell Kaizen One Piece Flow
	P&D cell Kaizen One Piece Flow
August 2002
	Temperature cell Kaizen One Piece Flow
September 2002
	Value stream map second Speed product
	Prepare EBW (Electron Beam Weld) for One Piece Flow in October